Scientifically Proven Benefits

Proven germicidal efficacy Sodium hypochlorite (bleach) is widely documented to inactivate bacteria, many viruses, fungi, and spores when properly dosed and given adequate contact time (e.g., 200 ppm free chlorine inactivated 25 viruses in 10 minutes in CDC-cited studies).

Safer operations vs. bulk chlorine or high-strength bleach Utilities that switch from stored chlorine gas or bulk deliveries to on-site generation reduce hazards tied to transport and storage of more dangerous chemicals, improving safety for personnel and the public

Fresher disinfectant with lower degradation by-products risk Chlorate in hypochlorite solutions increases with storage time and temperature; minimizing storage helps control chlorate formation. On-site generation produces low-strength hypochlorite as needed, limiting time in storage and helping manage chlorate.

Supply resilience and dosing control On-site systems make disinfectant from salt, water, and electricity, providing a steady local supply and precise dosing even when supply chains are tight or bleach shelf-life is a concern. (EPA notes bleach degrades with time; OSG avoids long storage.)

Sodium Hypochlorite Generator - The Recovery Outlet

Design and Features

Generates fresh, low-strength sodium hypochlorite solution on site from salt, water, and electricity. This gives you a steady supply of disinfectant for potable water, process water, and general sanitation, while avoiding deliveries of high-strength bleach or chlorine gas.

Why It Matters

  • Always ready Produce disinfectant as needed for consistent dosing and operations.
  • Safer handling Low-strength hypochlorite improves handling compared to bulk chlorine, or concentrated bleach.
  • Fresher solution On-demand generation helps minimize storage time, which supports lower by-product formation.
  • Supply resilience Uses commodity salt, water, and electricity, helpful when supply chains are tight.

Key Features

  • On-demand production Typical product concentration ~0.7% to 0.8% sodium hypochlorite for safer storage and dosing.
  • Integrated skid Electrolyzer cells, rectifier, PLC, HMI, and instrumentation on a compact frame for fast install.
  • Brine and product management Dedicated brine tank, day tank, and optional storage tank sized to site demand.
  • Safety systems Hydrogen dilution blower, vent header, interlocks, and alarms for compliant operation.
  • Smart controls Set-point production control, salt and water status, run and fault alerts, simple operator interface.
  • Water quality ready Designed to pair with softening or pre-filtration to reduce scale and maintain efficiency.

Product Specifications

  • Output concentration ~0.7% to 0.8% sodium hypochlorite solution for safer handling
  • Available chlorine capacity Configurable by application, common modules ~15 lb/day to ~3,000 lb/day as available chlorine
  • Salt consumption ~3.0 to 3.1 lb of salt per lb of available chlorine produced
  • Power consumption ~1.8 to 2.0 kWh per lb Cl2 equivalent, model dependent
  • Electrolyzer Mixed-metal oxide, DSA® cells operating on low-voltage DC
  • Feedwater Softened water recommended to minimize scale and maintain efficiency
  • Chemicals used Food-grade salt, water, electricity only, no bulk chlorine gas or high-strength bleach deliveries
  • By-product management Dilute hydrogen safely vented with interlocked blower and vent piping
  • Ancillary tanks Brine tank, day tank, product storage tank sized to site demand
  • Controls PLC with HMI, production set-point control, low-salt and low-water interlocks, status alarms
  • Typical product quality Fresh hypochlorite minimizes chlorate formation versus long stored bleach when operated per guidance
  • Install format Skid-mounted generator, optional wall or floor-standing tanks, compact footprints for mechanical rooms


Notes Values reflect typical ranges for commercial on-site generators. Exact capacity, power, and salt rates depend on model, feedwater, and ambient conditions.

Add-on

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